Repairing a Broken Corner

So this isn’t really a corner.  Well, kind of.  It’s the corner of a walnut strip in a cutting board I was making.

After gluing up the board, and cleaning off the squeeze out, I noticed one of the strips had a broken corner.  I could opt to just cut this end off, or fill it, but since this will be an end grain cutting board, filling it wouldn’t look good, I thought.  And just cutting that much of the end off would shorten the board by an inch and a half.  I opted to repair it.

Board Cleaned Up

Board Cleaned Up

The break was a corner of a strip that likely came off during planing.

Broken Strip Corner

Broken Strip Corner

I cleaned up the face of this break with a chisel to make gluing the repair wedge in stronger.

Cleaning Up Broken Face

Cleaning Up Broken Face

This left nice flat surfaces for glue to adhere to.

Clean Flat Broken Face

Clean Flat Broken Face

I have some wedges of walnut left over from some chair legs I recently made.  They looked to be about the perfect size to make a patch.

Carved Wedge

Carved Wedge

I carved the corner of the wedge and kept fitting it until it was perfect.

Epoxied Wedge

Epoxied Wedge

I glued it in with some epoxy and clamped it tight.

Clamped Wedge

Clamped Wedge

After the epoxy cured, I removed the clamp.

Epoxy Dried

Epoxy Dried

I cut it flush with my multitool.

Trimmed Wedge

Trimmed Wedge

Then I sanded it until it was smooth.

Sanded Wedge

Sanded Wedge

It is hard to tell where the wedge is now.

Finished Repair

Finished Repair

Thanks for viewing.  I hope you find this useful.

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